How To Extended Service Time of ZY SUPER HARD PCD Milling Cutter

Abstract: PCD milling cutter or pcd milling tools is a kind of high-performance cutting tool, mainly used in high hardness materials, such as aluminum alloy, copper alloy, carbon fiber and other work-piece milling processing. The service life of PCD milling cutter depends on many factors such as tool quality, material selection, cutting parameters and use environment. If the correct measures can be taken to extend the service time of the PCD milling cutter, the processing cost can be effectively reduced and the processing efficiency can be improved...

ZY SUPER HARD PCD milling cutter or pcd milling tools is a kind of high performance tool, mainly used in the cutting of high hardness materials, such as aluminum alloy, copper alloy, carbon fiber and other work-piece milling processing. The service life of PCD milling cutter depends on many factors such as tool quality, material selection, cutting parameters and use environment. If the correct measures can be taken to extend the service time of PCD milling cutter, it can effectively reduce the processing cost and improve the processing efficiency, which is of great significance for the production and operation of enterprises.

1. The correct choice of PCD milling cutter

The correct selection of PCD milling cutter is the basis of prolonging the service time of PCD milling cutter. When selecting PCD milling cutter, the appropriate type of PCD milling cutter should be selected according to the hardness, processing amount and surface roughness of the material to be machined. The correct selection of PCD milling cutter can ensure the quality of the machined work-piece, effectively meet the processing requirements, and also extend the service time of the PCD milling cutter.

 2. Appropriate cutting parameters

Appropriate cutting parameters are an important factor to extend the service time of PCD milling cutters. In daily production, the cutting parameters of the PCD milling cutter should be determined according to the hardness, processing amount and surface roughness of the material to be machined. For example, for the work-piece with high material hardness, the cutting speed and feed should be properly adjusted to reduce the wear degree of the PCD mill.

3. Management of processing environment

The management of the processing environment is also an important measure to extend the service time of the PCD mill. In daily production, it is necessary to ensure the cleanliness of the processing environment and control the concentration and PH value of the processing fluid, which can not only reduce the wear of the PCD milling cutter, but also play a positive role in promoting the stability of the work-piece quality.

4. Reasonable use and maintenance

Reasonable use and maintenance is the core measure to extend the use time of PCD milling cutter. In the daily use of PCD milling cutter, the following points should be noted:

4-1. Keep PCD milling cutter clean;

4-2. In the process of use, the correct installation and lubrication of PCD milling cutter;

4-3. Regular maintenance and inspection of PCD milling cutter;

4-4. Reasonable storage and maintenance.

The above points can effectively extend the use time of PCD milling cutter to ensure tool accuracy and processing quality.

Conclusion:

In short, to extend the service time of PCD milling cutter needs to take the right measures, including the correct selection of PCD milling cutter, appropriate cutting parameters, processing environment management and reasonable use and maintenance. Only by focusing on these aspects in daily production can we effectively reduce production costs and improve enterprise economic benefits while ensuring processing quality. ZY SUPER HARD supply the best PCD tools for you.