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SCD Tool

MCD diamond side milling tools

MCD diamond side milling tools

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MCD Tools introduction.png

MCD single crystal diamond side milling tools mainly are used for side milling,end face milling,slot milling,It has long service life,no vertical lines,no crumbs.

SPECIFICATION AND PARAMETER OF MCD TOOLS.png

Concentricity: 5μm

Processing precision of mirror: Ra0.1

Tool runout: 3μm

Back Angle of cutting edge: 3-12°

Tool tolerance: ±0.001mm

Cutting depth: less than 0.1mm

Please note:For the smaller tool, the higher speed can increase the cutting force; the big size tools can adapt a slightly lower rate, such as ≤ 4 mm cutter: speed 2000r/min, feed: 400mm/min, cutting allowance: 0.06mm, must add cooling.MACHINING DIAGRAM.png

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Cutting allowance: 0.10mm

Cooling mode: water vapor spray

Speed: 24000r/min, feed :800mm/min

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Cutting allowance: 0.05mm

Cooling mode:Special coolant for castings

Speed: 18000r/min

feed :1000mm/min

In order to improve the surface finish of the workpiece, please pay attention to the following aspects:

1. Select machine tools with high precision and small vibration

2. Adopt high speed, low feed, small cutting depth

3. Spare a little less, the cutting amount is controlled below 0.1mm, select the suitable special coolant

4. If the blade is not sharp, it should be re-grinding and polishing

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